Gas: Regulator Stations
At this location along the high-pressure pipe sits a regulator station (Figures 29-31). A regulator station takes in higher pressures of gas—300, 250, 200 pounds—and then reduces that to the distribution pressure—50, 60 pound systems. Again, 60 pounds is the maximum pressure within a typical distribution system.
Within the distribution system, the pipes then can be plastic or steel, but you won’t have plastic pipes (Figure 32) where the pressure exceeds 60 pounds.
A gas regulator station can be above ground (Figure 33), or it can be below the ground (Figure 34). Below ground regulator stations will always have a vent pipe above the ground in case the regulator station needs to vent the gas.
If the amount of gas flowing reaches a certain point that is considered to be too much flow, the regulator station can reduce the flow of gas by shutting down the regulator. This could occur if there’s a damage or another sort of system failure downstream. To provide safety, all regulator stations will have relief valves (Figures 35-36) where the gas can vent to atmosphere if there’s an issue.
A regulator station has high and low-pressure limits. The high-pressure limit is generally 60 pounds. Within the regulator station are devices to measure pressure and flow, and these devices can prevent an accident involving over-pressurization of the downstream system. We recap the key points below (Figure 37).
This is a pneumatic actuator (Figure 38), and it uses the pressure of the flowing gas to close the valve. Connected to a communication system, the valve can be opened or closed remotely.
Newer plastic mains are yellow in color, while older plastic mains could be more of a peach or light orange color (Figure 39).